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    UpCircle™ RecipeControlAdd-on to MaterialFlow

    Production recipes: data-driven, clearly defined, easily controlled.

    Plan recipes and send them straight to production. The material intelligence monitors continuously and reports costly deviations. RecipeControl is the platform module for production leaders.

    Calculate your ROI
    Product sheet & case study
    Engineer working with UpCircle™ RecipeControl production planning next to live material images
    24/7
    Recipe execution monitored
    Real data
    Recipes based on measured quality
    Direct communication
    Instructions to the belt feeders

    Questions RecipeControl answers

    • ? What went into the machine last month?
    • ? Our most experienced operator is retiring. Where does their knowledge go?
    • ? Was the recipe actually run the way it was planned?

    The benefits

    Set recipes on a data basis

    Production recipes are defined from real material quality data, not assumptions.

    Detect deviations instantly

    Recipe execution is monitored 24/7 in real time. Belt feeders receive direct instructions in the forklift when deviations occur.

    Prevent drift

    Gradual deviations are detected and corrected early, before they affect production quality.

    From plan to production

    Plan recipes and send them straight to production in one system.

    Catch deviations before they cost money

    Recipe W73 · target vs. actual Live
    1.11 Deinking gradeTarget 60% · Actual –
    2.05 Office paperTarget 30% · Actual –
    1.04 CorrugatedTarget 10% · Actual –
    3.02 Print offcutsTarget 0% · Actual –
    Overconsumption deinking grade: +10.5 t in this run

    Batches

    Control room → forklift

    Tablet in the forklift cabin

    New instruction · forklift 2

    Next 3 batches: add 1.04 corrugated, less deinking grade, no print offcuts.

    Deinking grade share per batch · target 60%

    Before: without RecipeControl±15%
    40%60%80%Batch 130

    22 of 30 batches outside the target band.

    After: with RecipeControl±2%
    40%60%80%Batch 130

    All batches within the target band, steady feed.

    Simplified illustration with sample data.
    “We reduced our recipe costs substantially within months.”
    Operations Manager & Member of the Executive Board, Tela GmbH

    Works with

    UpCircle™ MaterialFlow

    Provides live material data from the intake conveyor.

    UpCircle™ Station

    Captures the material flow on the intake conveyor.

    UpCircle™ Connect

    Exchanges rough and detailed planning, products run and recipe and stock bills of materials with your planning tool, ERP and process control system.

    How it works

    1. 1

      Plan

      Define recipes based on the measured quality of your recovered paper.

    2. 2

      Send to production

      Recipes go straight to production, with instructions for the belt feeders.

    3. 3

      Monitor

      The material intelligence monitors execution 24/7 and reports costly deviations.

    Product sheet & case study

    Get the UpCircle™ Platform product sheet as a PDF, with specifications and how it works. Enter your details and the download starts right away.

    Case study walkthrough

    Prefer to talk? In a 30-minute call we walk you through a real customer case: how a paper mill uses UpCircle™ and what it achieved.

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    Frequently asked questions

    What does UpCircle™ RecipeControl do?

    It lets you define production recipes from real material quality data, send them to production and monitor their execution 24/7, with alerts on costly deviations.

    How are deviations communicated?

    Belt feeders receive direct instructions in the forklift, and gradual drift is reported early so it can be corrected before it affects production quality.

    Which data does RecipeControl need?

    Material quality data captured by the platform, for example on the intake conveyor with UpCircle™ Station and MaterialFlow. With UpCircle™ Connect, planning data and bills of materials can be exchanged with your planning tool, ERP and process control system.

    Is RecipeControl a standalone product?

    It is an add-on to the UpCircle™ Platform.

    Run your recipes on real data

    We show you how RecipeControl fits your stock preparation and planning.